Information Pack

Information Pack

Prepared for prepared for Ashley Grogan

May 2026

Introduction General

Introduction General

Thank you for the opportunity to present this brief capability statement which details a cross-section of our skills and experience, and showcases a selection of our recent projects.

Water & Wastewater Solutions

Water & Wastewater Solutions

We understand what matters most to our water industry customers - uninterrupted supply, minimal disruption, safety, compliance, and positive community engagement.

We've been entrusted with the design and delivery of major metro desalination and water treatment plants, as well as the construction of dams and large-diameter pipeline and pump station networks.

We've delivered approximately $9 billion in new water assets over the last 15 years, including:


Watercare Services Ltd Design & Construct Warkworth, Auckland, New Zealand

Warkworth to Snells Transfer Pipeline

Enhancing wastewater management for a sustainable future

Drawing on our industry-leading trenchless construction experience, we delivered the Warkworth to Snells Transfer Pipeline for Watercare, continuing our strong relationship with them.

The project was part of Watercare's North-East Wastewater Servicing Scheme, which conveyed wastewater from Warkworth to Snells Beach. The scheme will cater for future growth and enable Watercare to decommission the existing Warkworth Wastewater Treatment Plant, which discharges into the Mahurangi River.

Fast Facts

  • 1.4 km long dual rising main
  • 3.6 km long single gravity sewer
  • 409 steel pipes, each 1219 mm in diameter and weighing 6.85 tonnes
  • Water NZ Project of the Year 2025
Warkworth to Snells Transfer Pipeline
Watercare Services Ltd Design & Construct Auckland, New Zealand

Hūnua 4 Section 11

Improving and expanding Auckland's water infrastructure

We designed and constructed the final section of Auckland's biggest water pipeline project, re-routing the pipeline to minimise impacts, and completing New Zealand's longest ever pipe-jack.

The 32 km long Hūnua 4 project connects Watercare’s reservoirs in Manukau to central city water storage, improving the capacity and the resilience of the city's water network.

Fast Facts

  • 3.5 km watermain tunnel, up to 30 m below ground
  • 1.5 m OD diameter steel liner and 2.5 m OD diameter concrete casing
  • 6 jacking and reception shafts
  • 80% trenchless construction to reduce disruption
  • 3 small sections trenched, only 50 to 75 m of trench open at a time
  • 55 tonne Herrenkenecht TBM used
Hūnua 4 Section 11
Wellington Water Construct Wellington, New Zealand

Barber Grove to Seaview Wastewater Treatment Plant Pipe Duplication

Future proofing and improving water quality

We used the optimum mix of tunnelling and trenched construction techniques to deliver the Barber Grove to Seaview Wastewater Treatment Plant Pipe Duplication Project for Wellington Water, causing the least impact possible.

The project involved the installation of a new 1.2 km long, 1 m diameter pressurised wastewater pipeline. It services 90% of the residents in Hutt Valley, improving water quality and catering to the region’s growth.

Fast Facts

  • 1.2 km long, 1 m dia. pressurised wastewater pipeline installed up 9 m deep
  • 55% of the alignment installed using micro-tunnelling
  • 4 No. shafts for access tunnel
Barber Grove to Seaview Wastewater Treatment Plant Pipe Duplication
Watercare Services Ltd Design and Construct Mahurangi East, Auckland

Snells Algies Wastewater Pipe & Outfall

Improving wastewater infrastructure while minimising disruption

Proposing a trenchless solution to minimise disruption, Watercare Services awarded us the Snells Algies wastewater pipe and outfall construction project. It resulted in new world record - a 2021 metre long Direct Pipe® drive delivered using a micro tunnel boring machine.

The project was the first phase of a three-phased scheme to improve water quality in the Mahurangi Harbour and cater for population growth in the Warkworth and Mahurangi East communities north of Auckland.

Fast Facts

  • 2021 m world record Direct Pipe® drive by MTBM
  • 4.3 km of 630 mm diameter HDPE pressure/gravity main installed in open trench
  • 2 km of 1.2 m diameter steel pipe installed using the Direct Pipe® system
  • 230 m outfall pipeline
  • 530 m of 710 mm diameter HDPE pipe using horizontal directional drilling (HDD)
  • 1220 mm OD steel pipe for the Direct Pipe®, 32 mm wall thickness
Snells Algies Wastewater Pipe & Outfall
Auckland Council Construct Papakura, South Auckland, New Zealand

Artillery Drive Stormwater Upgrade

Improving stormwater capacity and efficiency

In one of the largest trenchless project to be undertaken for Auckland Council, we installed nearly all of this 1.1 km long, 2.5 m diameter stormwater pipe using trenchless technology. The new pipeline connects the McLennan Park stormwater ponds with the Pahurehure outlet and is designed to meet the growing population of South Auckland.

We used a closed-face slurry Micro Tunnel Boring Machine (MTBM), except for a short section constructed using open-cut methods. We also constructed five deep manholes and inlet and outlet structures.

Fast Facts

  • 1.1 km of 2.5 m dia. stormwater pipe
  • 20000 t of soil excavated
  • 5 No. shafts up to 13 m deep.
  • 55 t Herrenknecht MTBM
Artillery Drive Stormwater Upgrade
 Watercare Services Ltd Type: Design and Construct  Army Bay, Auckland, New Zealand

Army Bay Ocean Outfall

Record Breaking Direct Pipe Drive

Using state-of-the-art Direct Pipe® tunnelling technology for the first time in New Zealand helped us mitigate the significant risks we faced on Watercare's Army Bay Ocean Outfall project.

They engaged us to design and construct a new wastewater outfall, upgrade an existing pump station, and build a new ultraviolet disinfection facility to increase the outfall capacity of their Army Bay Wastewater Treatment Plant at Shakespear Regional Park.

Fast Facts

  • 3 km of gravity system replacement pipeline
  • 1.9 km of trenchless pipeline using the Direct Pipe® system
  • 1,100 mm OD HDPE liner pipe (installed within 1200mm OD steel casing)
  • 900 mm OD HDPE outfall pipeline
  • new UV treatment plant, including electrical controls and standby generator
  • 1929 m world record for the longest Direct Pipe® drive.
Army Bay Ocean Outfall
Unitywater Design & Construct Sunshine Coast, Queensland

Aura and Harmony Infrastructure Program

Improving water and wastewater infrastructure

On behalf of Unitywater, we're delivering critical new water and wastewater infrastructure to support growth on Queensland's Sunshine Coast. The new pipelines, pump stations, and storage reservoirs will support the new Aura and Harmony communities in the Caloundra region.

For the Aura development (which will grow to 50,000 residents by 2050), we're delivering a new wastewater network that includes over 12 km of 900 mm diameter pipeline and one pump station. We're also delivering a new water supply network for this community, that includes over 12 km of 800 mm diameter pipeline connecting the Ewen Maddock Dam to a new 12 ML water reservoir.

Fast Facts

  • Large diameter (up to 900 mm) water and wastewater pipelines
  • 12 ML storage reservoirs
  • Pump stations
  • Open and trenchless pipeline construction techniques
Aura and Harmony Infrastructure Program
SA Water Design and construct framework agreement North of Adelaide, South Australia

SA Water Frameworks

Improving the reliability and capacity of South Australia's water supply

In joint venture with Diona (the Water North JV) we're one of three major framework partners delivering SA Water’s multi-billion dollar capital delivery program. The 'Frameworks' model fosters collaboration and innovation in the planning and delivery of water projects across metro and regional South Australia.

During the first four years (2020 - 24) our team delivered approximately 150 projects, including the design and construction of:

Fast Facts

  • Collaborative delivery program
  • Approximately 150 individual projects in first 4 years
  • 60,000 m of water pipelines
  • 2 earth bank storage projects
  • 2 distribution pump stations
  • 21 water tank remediation works (including concrete & structural remediation)
SA Water Frameworks
Gladstone Area Water Board Design & Construct Gladstone, Queensland

Fitzroy to Gladstone pipeline

Improving long-term water security

We're delivering the Fitzroy to Gladstone Pipeline (FGP) project for the Gladstone Area Water Board (GAWB) and the Queensland Government. The project, which will have the capacity to transport 30 gigalitres per annum, will enable long-term water security for urban and industrial customers in the region.

The FGP, which comprises an approximately 117 km long, 1 m diameter pipeline, a water treatment plant, reservoirs, and pumping stations, will also support the emerging hydrogen industry in the Gladstone region of Queensland. We have teamed up with BMD Constructions in a joint venture (the MBJV) to deliver the Project.

Fast Facts

  • 117 km long, 1 m diameter pipeline
  • New water treatment plant
  • Reservoirs and pumping stations
  • 21 trenchless crossings
  • $10 million First Nations spend
Fitzroy to Gladstone pipeline
SA Water Design and Construct Port Stanvac, South Australia

Adelaide Desalination Plant

Setting new benchmarks in efficiency and reliability

We were a member of the Adelaide Aqua consortia responsible for designing, building, and commissioning the Adelaide Desalination Plant, the state's largest ever infrastructure project. The reverse osmosis plant is one of the most efficient in the world and can produce 100 GL of fresh water each year.

The project encompassed all construction disciplines including bulk earthworks, civil structures, marine, tunnelling, mechanical, electrical, and building works. Some 10,000 people were employed during construction.

Fast Facts

  • 650,000 m3 of earthworks
  • 2 subsea tunnels: 1.4 km and 1.1 km long
  • 40 km of fibreglass, steel and PVC pipework
  • 12 buildings
  • 10,000 people employed during construction
Adelaide Desalination Plant

Contacts

James Glastonbury

James Glastonbury

Chief Engineering & Innovation Officer

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Daniel Patten

Daniel Patten

Engineering Manager

mobile: +64 21 737 614

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