Capability Statement

Prepared for Northern Water Scheme - Marine and Pipeline Scope

May 2026

About Us (typically use first)

About Us (typically use first)

For over 65 years customers have been coming to McConnell Dowell with complex projects that require innovative solutions. That's why we're known as the Creative Construction company.

From remote resources and energy projects to city-shaping infrastructure, we've built thousands of quality assets and facilities.

Engineering-led, our expertise has grown steadily to span building, civil, electrical, fabrication, marine, mechanical, pipelines, rail, tunnel and underground construction..

SA Water Design and Construct Port Stanvac, South Australia

Adelaide Desalination Plant

Setting new benchmarks in efficiency and reliability

We were a member of the Adelaide Aqua consortia responsible for designing, building, and commissioning the Adelaide Desalination Plant, the state's largest ever infrastructure project. The reverse osmosis plant is one of the most efficient in the world and can produce 100 GL of fresh water each year.

The project encompassed all construction disciplines including bulk earthworks, civil structures, marine, tunnelling, mechanical, electrical, and building works. Some 10,000 people were employed during construction.

Fast Facts

  • 650,000 m3 of earthworks
  • 2 subsea tunnels: 1.4 km and 1.1 km long
  • 40 km of fibreglass, steel and PVC pipework
  • 12 buildings
  • 10,000 people employed during construction
Adelaide Desalination Plant
 Watercare Services Ltd Type: Design and Construct  Army Bay, Auckland, New Zealand

Army Bay Ocean Outfall

Record Breaking Direct Pipe Drive

Using state-of-the-art Direct Pipe® tunnelling technology for the first time in New Zealand helped us mitigate the significant risks we faced on Watercare's Army Bay Ocean Outfall project.

They engaged us to design and construct a new wastewater outfall, upgrade an existing pump station, and build a new ultraviolet disinfection facility to increase the outfall capacity of their Army Bay Wastewater Treatment Plant at Shakespear Regional Park.

Fast Facts

  • 3 km of gravity system replacement pipeline
  • 1.9 km of trenchless pipeline using the Direct Pipe® system
  • 1,100 mm OD HDPE liner pipe (installed within 1200mm OD steel casing)
  • 900 mm OD HDPE outfall pipeline
  • new UV treatment plant, including electrical controls and standby generator
  • 1929 m world record for the longest Direct Pipe® drive.
Army Bay Ocean Outfall
Watercare Services Ltd Design & Construct Auckland, New Zealand

Hobson Bay Tunnel Project

Sewage infrastructure upgrade to accommodate population growth

We introduced new tunnelling techniques and lining systems to New Zealand when we replaced the 90 year old sewage pipe crossing Hobson Bay on Auckland's waterfront. And we delivered it ahead of schedule.

The new tunnel increases sewerage capacity for projected population growth and prevents wastewater overflows into the bay and Waitemata Harbour basin, a popular swimming and boating spot.

Fast Facts

  • 3 km long, 3.8 m dia tunnel driven 30 m below the bay floor
  • Three shafts (23 m, 8 m & 10 m internal dia), approx. 35 m to 40 m deep
  • Mechanical and electrical works
  • Surface reticulation and connection works
  • Demolition of the existing sewer pipeline
  • 17 days ahead of schedule
Hobson Bay Tunnel Project
Watercare Services Ltd Design & Construct Auckland, New Zealand

Hūnua 4 Section 11

Improving and expanding Auckland's water infrastructure

We designed and constructed the final section of Auckland's biggest water pipeline project, re-routing the pipeline to minimise impacts, and completing New Zealand's longest ever pipe-jack.

The 32 km long Hūnua 4 project connects Watercare’s reservoirs in Manukau to central city water storage, improving the capacity and the resilience of the city's water network.

Fast Facts

  • 3.5 km watermain tunnel, up to 30 m below ground
  • 1.5 m OD diameter steel liner and 2.5 m OD diameter concrete casing
  • 6 jacking and reception shafts
  • 80% trenchless construction to reduce disruption
  • 3 small sections trenched, only 50 to 75 m of trench open at a time
  • 55 tonne Herrenkenecht TBM used
Hūnua 4 Section 11
Watercare Services Ltd Design & Construct Warkworth, Auckland, New Zealand

Warkworth to Snells Transfer Pipeline

Enhancing wastewater management for a sustainable future

Drawing on our industry-leading trenchless construction experience, we delivered the Warkworth to Snells Transfer Pipeline for Watercare, continuing our strong relationship with them.

The project was part of Watercare's North-East Wastewater Servicing Scheme, which conveyed wastewater from Warkworth to Snells Beach. The scheme will cater for future growth and enable Watercare to decommission the existing Warkworth Wastewater Treatment Plant, which discharges into the Mahurangi River.

Fast Facts

  • 1.4 km long dual rising main
  • 3.6 km long single gravity sewer
  • 409 steel pipes, each 1219 mm in diameter and weighing 6.85 tonnes
  • Water NZ Project of the Year 2025
Warkworth to Snells Transfer Pipeline
Watercare Services Ltd Design and Construct Mahurangi East, Auckland

Snells Algies Wastewater Pipe & Outfall

Improving wastewater infrastructure while minimising disruption

Proposing a trenchless solution to minimise disruption, Watercare Services awarded us the Snells Algies wastewater pipe and outfall construction project. It resulted in new world record - a 2021 metre long Direct Pipe® drive delivered using a micro tunnel boring machine.

The project was the first phase of a three-phased scheme to improve water quality in the Mahurangi Harbour and cater for population growth in the Warkworth and Mahurangi East communities north of Auckland.

Fast Facts

  • 2021 m world record Direct Pipe® drive by MTBM
  • 4.3 km of 630 mm diameter HDPE pressure/gravity main installed in open trench
  • 2 km of 1.2 m diameter steel pipe installed using the Direct Pipe® system
  • 230 m outfall pipeline
  • 530 m of 710 mm diameter HDPE pipe using horizontal directional drilling (HDD)
  • 1220 mm OD steel pipe for the Direct Pipe®, 32 mm wall thickness
Snells Algies Wastewater Pipe & Outfall
Water & Wastewater Solutions

Water & Wastewater Solutions

We understand what matters most to our water industry customers - uninterrupted supply, minimal disruption, safety, compliance, and positive community engagement.

We've been entrusted with the design and delivery of major metro desalination and water treatment plants, as well as the construction of dams and large-diameter pipeline and pump station networks.

We've delivered approximately $9 billion in new water assets over the last 15 years, including:


Gladstone Area Water Board Design & Construct Gladstone, Queensland

Fitzroy to Gladstone pipeline

Improving long-term water security

We're delivering the Fitzroy to Gladstone Pipeline (FGP) project for the Gladstone Area Water Board (GAWB) and the Queensland Government. The project, which will have the capacity to transport 30 gigalitres per annum, will enable long-term water security for urban and industrial customers in the region.

The FGP, which comprises an approximately 117 km long, 1 m diameter pipeline, a water treatment plant, reservoirs, and pumping stations, will also support the emerging hydrogen industry in the Gladstone region of Queensland. We have teamed up with BMD Constructions in a joint venture (the MBJV) to deliver the Project.

Fast Facts

  • 117 km long, 1 m diameter pipeline
  • New water treatment plant
  • Reservoirs and pumping stations
  • 21 trenchless crossings
  • $10 million First Nations spend
Fitzroy to Gladstone pipeline
SA Water Design and construct framework agreement North of Adelaide, South Australia

SA Water Frameworks

Improving the reliability and capacity of South Australia's water supply

In joint venture with Diona (the Water North JV) we're one of three major framework partners delivering SA Water’s multi-billion dollar capital delivery program. The 'Frameworks' model fosters collaboration and innovation in the planning and delivery of water projects across metro and regional South Australia.

During the first four years (2020 - 24) our team delivered approximately 150 projects, including the design and construction of:

Fast Facts

  • Collaborative delivery program
  • Approximately 150 individual projects in first 4 years
  • 60,000 m of water pipelines
  • 2 earth bank storage projects
  • 2 distribution pump stations
  • 21 water tank remediation works (including concrete & structural remediation)
SA Water Frameworks
  Queensland State Government Alliance South East Queensland

Western Corridor Recycled Water Pipeline

In alliance, we delivered the Western Corridor Recycled Water Pipeline (WCRWP), the backbone of the largest advanced recycled water project in the southern hemisphere and third largest in the world.

The project was an integral component of the Queensland Government’s A$9 billion South East Queensland Water Grid, the largest urban drought response in Australia.

Fast Facts

  • 32 km long, 1500 mm dia. MSCL pipeline
  • 48.3 km long, 1000 mm dia. GRP pipeline
  • 60 km of small diameter pipelines
  • 2 No. 5 ML storage tanks
  • 7 No. pump stations
Western Corridor Recycled Water Pipeline
Westland Dairy Company Ltd Design & Construct Hokitika, Westland

Westland Milk Products Ocean Outfall

Delivering an ocean outfall to improve the water quality of Hokitika River

We completed the first-ever ocean outfall on the rugged west coast of New Zealand’s South Island, successfully dealing with extreme weather, avoiding dolphins and penguins, and managing the challenging marine environment. This landmark project has significantly improved water quality in the Hokitika River.

Westland Cooperative Dairy Company Ltd appointed us to design and construct the 844 m long ocean outfall pipeline to stop the discharge of treated wastewater from their facility into the River.

Fast Facts

  • 844 m outfall
  • 1,219 mm OD 20 mm thick steel carrier pipe
  • 844 m Direct Pipe® MTBM drive
  • 23 m below the seabed - max depth during tunnelling
  • Mass flow excavation used
  • Re-use of TBM and pontoon from the Army Bay and Snells Algies projects
Westland Milk Products Ocean Outfall
Marine

Marine

With over 330 marine projects completed across six decades, McConnell Dowell is synonymous with marine infrastructure.

From wharves and jetties to ocean outfalls, breakwaters, and submarine pipelines — we bring coastal confidence to every project.

Our modular approach to construction has helped create productive ports for clients like Rio Tinto, FMG, Vale, and BHP, where over 1.2 billion tonnes of iron ore are shipped annually from wharves we built.

We thrive in complex, operational environments — delivering innovative temporary works and safe, efficient methods that protect people, environment, and productivity. From purpose-built barges to proven marine systems, we engineer safe harbours with precision and care.

At McConnell Dowell, we don’t just build marine infrastructure — we deliver it with certainty, creativity, and a commitment to results.

Australian Naval Infrastructure (ANI) Early Contractor Involvement leading to lump sum contract Osborne Naval Shipyard, Adelaide

CUF Marine Development Works

Supporting Australia's shipbuilding capacity

Fast Facts

  • Construction of 80 - 100 m land backed wharf
  • 40,000 m3 of dredging
  • Berth kiosk services, including water and eletrical supplies
CUF Marine Development Works
Department for Infrastructure and Transport Design and Construct Victor Harbour, South Australia

Granite Island Causeway

Providing new Causeway structure for community and tourists

We partnered with the Department for Infrastructure and Transport (DIT) to design and construct the new Granite Island Causeway Project. The awarding of the contract followed a collaborative design development process involving DIT, ourselves and our design consultant, WGA.

The Granite Island Causeway, located 83 kilometres south of Adelaide in Victor Harbor is a tourism, commercial and recreational landmark. It is the only link between Granite Island and Victor Harbor and is used by pedestrians, the iconic horse drawn tram service, a small number of vehicles that service the island, tourism attractions and the fishing industry. It is estimated that the number of pedestrians accessing the Causeway is approximately 700,000 per annum.

Fast Facts

  • 650 m long, 6 m wide new causeway
  • New rail line on causeway for historic horse-drawn tram
  • New boat landing facility
Granite Island Causeway
PT Saipem Indonesia Design and Construct Bintuni Bay, Indonesia

Tangguh Marine Works

We delivered the marine works for BP’s LNG expansion project in Tangguh, located in the remote area of Bintuni Bay in West Papua. Our customer, PT Saipem Indonesia, was part of an EPC joint venture involving Chiyoda-Saipem -Tritati -SAE.

The overall expansion project comprised a full additional natural gas liquefaction train, including an onshore receiving facility (ORF), an additional Boil of Gas (BOG) recovery, utilities, flares, and all infrastructure to support the facility.

Fast Facts

  • A 1056 m long access trestle, including decks for the control room, substation and sea water intake
  • 29 m x 42.5 m loading platform
  • 4 breasting dolphins
  • 6 mooring dolphins
Tangguh Marine Works
North Shore City Council Design and Construct North Auckland, Auckland

Rosedale WTP Ocean Outfall Project

Protecting and improving the quality of North Shore beaches

We developed, designed and constructed an alternative and more cost effective solution for this new outfall, saving North Shore City Council $7 million.

Now discharging high quality treated effluent 2.8 km out to sea, the project is delivering on the Council's commitment to protect and improve the quality of beaches in the area.

Fast Facts

  • 1 state-of-the-art Earth Pressure Balance TBM
  • 350 concrete marine ballast blocks cast
  • 2.1 km of 1.6 diameter HDPE pipeline welded and pressure tested
  • 18,000 high quality precast tunnel segments with 45,000 m of seals
  • 100 year life span and 6 times more capacity than the existing outfall
  • 5 NZCF Awards and 1 Ingenium excellence award
Rosedale WTP Ocean Outfall Project

Ports of Auckland Outfall Upgrade

Improving Auckland's stormwater network and overall infrastructure resilience

Ports of Auckland Outfall Upgrade
BCI Minerals Early Contractor Involvement Pilbara, Western Australia

Mardie Salt & Potash Marine Structures

Delivering new marine facilities to grow Australian exports

We designed and constructed the marine structures for BCI Minerals’ Mardie Salt & Potash Project in Western Australia, using our innovative canti-traveller system for speed and low impact delivery.

The 'Mardie' Project is a large-scale, solar evaporation operation on the Pilbara coast. Capacity of the completed facility is estimated to be 5.35 million tonnes per annum of high purity salt and 140,000 tonnes per annum of sulphate of potash, over an operating life of at least 60 years.

Fast Facts

  • 2.4 km long jetty with berthing and mooring dolphins
  • 200 steel piles, up to 30 metres long
  • 100 m of jetty completed every 10 days using innovative canti-traveller system
Mardie Salt & Potash Marine Structures
Laing O’Rourke as Managing Contractor for Defence Design and Construct Darwin, Northern Territory

HMAS Coonawarra

New wharf and approach jetties to support the Australian Defence Force

We refined the initial concept design and constructed a new outer wharf structure at HMAS Coonawarra in Darwin to support the Australian Defence Force (ADF). The project involved the construction of a new 250 m long wharf and two approach jetties.

While the final structures are simple in their geometry and configuration, the site location and operational requirements were challenging.

Fast Facts

  • 250 m long wharf
  • Two approach jetties
  • Enhancing ADF's maritime defence capability
HMAS Coonawarra
Pipelines

Pipelines

We've delivered over 20,000 km of new pipe networks. 

McConnell Dowell is a leading international pipeline contractor. We have constructed over 20,000 km of new pipe networks across more than 200 projects including gas, petroleum, water and slurry pipelines. These pipelines help drive economic and social progress across Australia, New Zealand, and South East Asia.

We are experts in large diameter pipeline construction and have delivered gas pipelines up to 1300 mm (50”) in diameter and water pipelines up to 1800 mm (70”) in diameter. Our in-house specialist skills and plant enable execution of HDD, micro-tunnelling, marine pipe pulls, pipe bridges and other complex crossing solutions.

  APA Group Construct Only Leinster, Western Australia

Agnew Gas Pipeline

After extensive pre-planning and a fast mobilisation, we constructed the Agnew Gas Pipeline Project for APA Group in the south-southwest of Western Australia. The new pipeline supplies gas to the Agnew gold mine site to supplement the mine’s renewables-fuelled power supply.

Our scope consisted of the construction of a 25 km long, DN150 mm, dual layer FBE coated, AS2885 compliant, high pressure natural gas pipeline, along with the tie-ins to the swan necks at the above ground Kyarra Offtake Station and the Agnew Delivery Station.

Fast Facts

  • 25 km long, 150 mm diameter gas pipeline
  • Multiple horizontal directional drills (HDDs) under roads
  • Fast mobilisation
  • Computerised radiography used
Agnew Gas Pipeline
Australia Pacific LNG EPC Gladstone, Queensland

APLNG Pipeline

Following successful completion of an Early Works contract for the APLNG project, MCJV, a joint venture between ourselves and Consolidated Contracting Company Australia Pty Ltd, was awarded an EPC contract for delivery of 360 km of the main export pipeline, a 57 km lateral pipeline, and associated facilties.

The overall APLNG project included the development of substantial coal seam gas resources in the Surat and Bowen Basins. The key elements of the project were the transmission pipeline, subsea crossing (Narrows Crossing) and a multi-train LNG facility on Curtis Island, near Gladstone.

Fast Facts

  • 360 km, 42" mainline pipeline
  • 57 km, 36" lateral pipeline
  • Launcher station at Condabri
  • Pipeline hub
  • Midline scraper station
  • 4 mainline valve stations
APLNG Pipeline
Unitywater Design & Construct Sunshine Coast, Queensland

Aura and Harmony Infrastructure Program

Improving water and wastewater infrastructure

On behalf of Unitywater, we're delivering critical new water and wastewater infrastructure to support growth on Queensland's Sunshine Coast. The new pipelines, pump stations, and storage reservoirs will support the new Aura and Harmony communities in the Caloundra region.

For the Aura development (which will grow to 50,000 residents by 2050), we're delivering a new wastewater network that includes over 12 km of 900 mm diameter pipeline and one pump station. We're also delivering a new water supply network for this community, that includes over 12 km of 800 mm diameter pipeline connecting the Ewen Maddock Dam to a new 12 ML water reservoir.

Fast Facts

  • Large diameter (up to 900 mm) water and wastewater pipelines
  • 12 ML storage reservoirs
  • Pump stations
  • Open and trenchless pipeline construction techniques
Aura and Harmony Infrastructure Program
APA Group Construct Only Western Australia

Lake Way and Karlawinda Gas Pipelines

We constructed the Lake Way Gas Pipeline (LWP) and the Karlawinda Gas Pipeline (KGP) projects for APA Group in Western Australia.

The LWP pipeline is located 15 kilometres south of Wiluna and transports natural gas from APA’s Goldfields Gas Pipeline (GGP) to SO4’s Lake Way facility. SO4 aims to become a major exporter of Sulphate of Potash and the LWP pipeline provides gas for fuelling power generating facilities and other equipment within their process plant.

Fast Facts

  • Two high pressure gas pipeline projects
  • 26 km of DN100 gas pipeline
  • 56 km of DN100 gas pipeline
Lake Way and Karlawinda Gas Pipelines
APA Group Construct Only Lenora, Western Australia

Murrin Murrin Gas Pipeline Looping

We constructed the Murrin Murrin Looping Project for APA Group, east of Lenora in Western Australia. The objective of the project was to increase the capacity of the Murrin Murrin Lateral to enable APA to service future downstream customers.

Our scope consisted of the construction of a 13.8 km long, 200 mm diameter high pressure gas pipeline, along with the tie-ins to an existing above-ground offtake station. The pipeline runs from a connection off the existing Murrin Murrin Lateral.

Fast Facts

  • 13.8 km, 200 mm diameter gas pipeline
  • Zero Lost Time Injuries
  • Practical completion acheived 3 days early
Murrin Murrin Gas Pipeline Looping

Closing text - with contacts and Video

Summary

Thank you for taking an interest in McConnell Dowell's skills, capabilities and approach. Additional information is available on our website, including additional project case studies.

Contact us through the link(s) at the bottom for advice or assistance with your project.

Contacts

Mick  Slocombe

Mick Slocombe

GM SA & WA

M: +61 (0)476 142 023

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