Capability Statement

Capability Statement

Prepared for Port Otago Ltd

May 2026

Introduction General

Introduction General

Thank you for the opportunity to present this brief capability statement which details a cross-section of our skills and experience, and showcases a selection of our recent projects.

Our Approach (typically use 2nd or 3rd)

Our Approach (typically use 2nd or 3rd)

We approach every project with a focus on creativity and certainty - seeking the right blend of innovation and safe, proven approaches so we can exceed our customers' expectations.

We also understand that construction today is as much about community and sustainability as it is about concrete and steel. Our unwavering objective and commitment is to deliver what we promise to our customers, while protecting and enhancing our people, the community and the environment.

Ports & Coastal Solutions

Ports & Coastal Solutions

With over 330 marine projects completed across six decades, McConnell Dowell is synonymous with marine infrastructure.

From wharves and jetties to ocean outfalls, breakwaters, and submarine pipelines — we bring coastal confidence to every project.

Our modular approach to construction has helped create productive ports for clients like Rio Tinto, FMG, Vale, and BHP, where over 1.2 billion tonnes of iron ore are shipped annually from wharves we built.

Eastland Port Design and Construct Gisborne/Tairāwhiti, New Zealand

Wharf 7 Upgrade

Eastland Port in Gisborne, New Zealand awarded us the design and construct contract to rebuild their Wharf 7 after a very successful six-month value engineering exercise. Construction took just under 18 months to complete.

The contract was part of Stage One of the $60 million Twin Berth Project which will enable two handymax (180-200m long) ships to load and unload at the port safely, simultaneously.

Fast Facts

  • Rebuild a 240m long wharf
  • Enhanced pile-on-deck design
  • 70% less steel
  • 50% fewer piles than the original design
  • Drill & drive method to reduce noise, vibration and environmental impacts
  • Reduced carbon footprint of project by 13,692 tonnes of CO2e
Wharf 7 Upgrade
Ministry of Infrastructure, Government of Tonga Design and Construct Nuku'alofa, Tonga

Queen Sālote International Wharf Upgrade

We upgraded the Queen Sālote International Wharf in Nukau'alofa for the Tongan Ministry of Infrastructure between 2023 and 2025, on time and on budget, with zero LITs during the one million hours worked.

The wharf is Tonga’s only international port, a lifeline for the country, processing 95% of the country's imports and exports. This critical infrastructure upgrade modernised and climate-proofed the facility, increased capacity, and improved power, drainage and water services.

Fast Facts

  • Wharf reconstruction and extensions to cater for larger vessels
  • Construction of four new berthing and mooring dolphins
  • General port improvements, including paving, drainage, lighting, and firefighting facilities
Queen Sālote International Wharf Upgrade
Australian Defence Force Design and Construct Samoa, Tonga, Cook Islands, Tuvalu, Kiribati, Fiji, Vanuatu, Palau, Solomon Islands

Pacific Maritime Security Programme

Supporting security and safety in nine nations

Improving marine infrastructure for nine Pacific Island countries as part of the Australian Government’s Pacific Maritime Security Programme (PMSP) fits perfectly with our vision: Providing a Better Life.

This project also demonstrated our ability to deliver logistically challenging marine projects across the Pacific.

Fast Facts

  • wharf upgrades across nine Pacific Island nations
  • custom construction activities at each wharf location
  • includes piling, dredging, concrete and steel construction,
  • facilities will accommodate new Guardian Class Patrol Boats (GPBs)
Pacific Maritime Security Programme
Wynyard Edge Alliance Alliance Auckland

Wynyard Edge Alliance

Setting the stage for the 36th America’s cup competition 

We were members of the Wynyard Edge Alliance (WEA) - the team formed to design and construct the infrastructure for the 36th America’s Cup (AC36) event in Auckland in 2020/2021.

AC36 was a globally visible project with a complex stakeholder environment and an immovable deadline. It required a team who could be innovative and flexible to ensure deadlines were achieved on time.

Fast Facts

  • 604 piles driven
  • Over 60,000 cubic metres material dredged
  • Two km of handrail installed
  • 64 m long barge with a 400-tonne crane
  • Three breakwaters to enable water tranquillity for vessel navigation
  • 900,000 worker hours across 13 different work fronts
Wynyard Edge Alliance
Port Nelson Ltd Design & Construct Nelson, New Zealand

Port Nelson Wharf Extension

We demolished a 100 year old wharf and designed and constructed a 100 m long replacement for Port Nelson Ltd, without impacting their operations. The new wharf caters for larger container and cruise vessels, and is also more resilient to seismic activity.

We commenced with the demolition and removal of the old timber and concrete structure, together with its associated fendering, concrete retaining wall, and two piled bollards.

Fast Facts

  • Deconstruction of existing 100 m section of operational wharf
  • Removal of 148 x 100-year-old timber piles
  • 18,5000 m3 of seabed dredged
  • 100 m long x 17 m deep driven sheet pile retaining wall
  • 4,000 m3 of ground improvements 12m deep
  • 48 x 762 mm diameter tubular piles
Port Nelson Wharf Extension
Samoa Tuna Processors Inc Early Contractor Involvement Pago Pago, American Samoa

Tri-Marine Dock, Seawall and Wharf

Enhancing and expanding cannery facilities to increase capacity and operational continuity

We designed and constructed a new ocean wharf, seawall, and concrete and asphalt hardstands, to improve access and operations at this 70 year old tuna canning facility in American Samoa.

Our scope consisted of the design of all works, reclamation of just over 5,000 m2 of the foreshore, construction of a 125 m long new rock seawall and natural rock revetments, drainage works, pavement construction, and dredging of the seabed around the wharf to enable the fishing fleet access.

Fast Facts

  • 30 m long wharf
  • 125 m long seawall 4 m below mean sea level with toe armour
  • 12 x 600 mm dia steel pipes, 20 m long
  • 5,000 m² of foreshore reclamation
  • 0 LTI and MTI
Tri-Marine Dock, Seawall and Wharf
Port of Melbourne Design and Construct Melbourne, Victoria

Port Capacity Project - Webb Dock

Enhancing and expanding Australia's busiest container port

We received the Australian construction industry's highest accolade for this major wharf redevelopment within Melbourne's main port precinct.

This was a large and complex marine project delivered within Australia's busiest operational container port, and within very tight environmental controls to protect the rich marine life within the surrounding bay.

Fast Facts

  • 900 tubular steel piles up to 1500 mm diameter and 45 m long driven as single length piles.
  • 40,000 m³ of structural concrete.
  • 10,000 tonnes of reinforcing steel.
  • 40,000 m of sheet pile installation.
  • 210,000 tonnes of imported quarry product.
  • 15,000 m³ of rehabilitated concrete deck.
Port Capacity Project - Webb Dock
Port of Melbourne Early Contractor Involvement Melbourne, Victoria

Swanson Dock East Berths 1 & 2 Rehabilitation

Collaborative Approach, Safety Focus, and Minimising Disruptions in Port Rehabilitation Project

Working in collaboration with the Port of Melbourne, we successfully completed four contracts at Swanson Dock between 2017 and 2020.

After completing the award winning Port Capacity Project, we continued our partnership with Port of Melbourne with a series of smaller contracts to rehabilitate the iconic Swanson Dock - the heart of Australia's busiest container terminal.

Fast Facts

  • Multiple projects successfully completed without disrupting port operations
  • 412 piles driven
  • 570 tonnes of reinforcement used
  • 3,600 m2 of new wharf deck laid
Swanson Dock East Berths 1 & 2 Rehabilitation
Creative Construction

Creative Construction


Creative Construction at McConnell Dowell is the inspired engineering behind the complex infrastructure we deliver.

It's the technical problems and challenges solved behind the scenes by people empowered to think creatively and work collaboratively. It’s the alternative idea or innovation that saves time, reduces cost, makes us safer, and delivers more value. 

It might not always be evident when you look at the end product, but it's there, inside every McConnell Dowell project.

A 'whale of a time' with noise attenuation

A 'whale of a time' with noise attenuation

On the Granite Island Causeway project in South Australia, our team designed and implemented a "shroud and bubble curtain" to stop marine piling noise from disturbing the Southern Right Whale (SRW) and other marine fauna, such as the Australian sea lion and little penguins.

Prior to the solution being developed and approved, a local whale protection group strongly objected to piling occurring during whale season, which had the potential to impact the project's schedule and budget.

The bubble curtain was designed to reduce the noise levels by scattering, absorption, reflection, and refraction of the sound waves. The curtain design, along with some other piling modifications, gave sufficient confidence for federal approval under the Environment Protection and Biodiversity Conservation Act for piling during the whale season.

Low impact marine construction

Low impact marine construction

On the Granite Island Causeway Project in South Australia our team used the 'hand over hand' construction method to minimise environmental impacts and ensure delivery on time.

The 'hand over hand' method employs three concurrent work fronts:

  • Front one installing the permanent piles
  • Front two installing the grouted HDPE sleeves and the precast headstocks
  • Front three installing the precast longitudinal girders and decks. 

As the structure advances out into the water it acts as a construction platform for the work crews to build the next stage. Each work front takes a similar duration, ensuring maximum certainty in productivity and schedule.  

Analysis was conducted on various construction approaches during the tender phase, including the use of jack-up barges or a temporary bridge structure to facilitate construction. However, the 'hand over hand' method was the only one capable of achieving completion by the target date. 

The other benefit of the method is its minimal footprint. Minimising the impact on the sensitive marine environment was a key consideration during the tender and design phases of the project. 

The adoption of the method, along with the use of precast prestressed deck units which pushed the span out as far as possible, minimised the number of pile driving operations further reducing the impact on the marine environment.  

The design and construction methodology was fit-for-purpose and extremely efficient. It resulted in on time and on budget completion and had a low impact on Victor Harbor's rich marine ecology.  

Award-winning innovation for safer working over water

Award-winning innovation for safer working over water

In marine environments, where the margin for error is razor-thin, temporary works aren’t mere enablers—they’re foundational to safe, efficient delivery.

Take the Swanson Dock upgrade at the Port of Melbourne. Our temporary works team engineered an innovative fender access platform, earning the a WorkSafe Victoria award for “Best Solution to a Specific Workplace Health and Safety Issue” 

Here’s what set it apart:

  • Comprehensive access with one setup – The platform spanned 15 × 4 m and included removable mid‑level decks, enabling seamless access to all faces of the fender beams—front, soffit, and rear—for hydro-demolition, rebar replacement, and gunite spraying.
  • Spatial efficiency in live operations – Designed to work within a daily operation window on the busiest container terminal in Australia, the platform kept works tightly within a small footprint.
  • Reusability factors in long-term value – Not a one-off rig—it was engineered to be reusable for future fender rehabilitation works, reducing waste and delivering cost efficiencies over time.
  • Award-level impact – The solution directly addressed specific HSE risks of working over water, giving our crews a safer, more controlled environment to complete high-risk tasks without compromise.

Why Temporary Works Matter

  1. Prioritising safety at early design stages – Proactively engineering safe access platforms significantly diminishes risk in live marine settings.

  2. Driving productivity through better access – Easier, safer access means faster cycle times and fewer quay-side delays.

  3. Enabling precise engineering works – Demolition, rebar placement, and spraying all demand stable, safe working environments—temporary works deliver just that.

  4. Promoting sustainability and reuse – Modular, reusable temporary works not only save time but also cut embodied carbon across projects.

By spotlighting temporary works as a core part of project delivery—not an afterthought—we’re reshaping how marine construction tackles safety, efficiency, and sustainability.

 
World first wharf modularisation

World first wharf modularisation

We helped revolutionise the design and construction approach for large-scale marine infrastructure on Rio Tinto's Chith Export Facility project in remote Far North Queensland.

The 350m wharf structure was split into seven, first-of-a-kind ‘jacket’ modules (the substructure) and six topside modules. Weighing approximately 680 tonnes each and standing 30m high, the jacket modules, with integrated dolphins, reduced the number of permanent wharf piles required from 100 to just 28, minimising environmental impact to marine life – a core focus for the Chith Export Facility team.

The wharf topside modules, placed on the jackets, ranged from 600 to 1400 tonnes and were fabricated complete with all services, conveyors, concrete roadways and access walkways.

In true ‘plug and play’ fashion, the modules were delivered and installed by a heavy-lift ship in a safe, clean and efficient operation.

The project, completed in just 10 months, was awarded the Australian Construction Achievement Award by Engineers Australia and the Brunel Medal by the Institute of Civil Engineers (UK).

Org chart - NZP

Our New Zealand and Pacific Islands business is headed by a group of passionate, skilled construction industry leaders who understand their local markets, customers and supply chains.

NZ org chart ext Nov2024 cropped

For more detailed information about our leadership team's experience, click here.

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Summary

Thank you for taking an interest in McConnell Dowell's skills, capabilities and approach. Additional information is available on our website, including additional project case studies.

Contact us through the link(s) below for advice or assistance with your project.

Contacts

Martin Devlin

Martin Devlin

Pre-contracts Manager - New Zealand & Pacific Islands

M: +64 27 807 5954

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